D12S05020-1 C

FEATURES  High Efficiency: 93.4% @ 12Vin, 5V/20A out  Size: 30.5x15.5x12.0mm (1.20”x0.61”x0.46”)  Wide input range: 4.5V~13.2V  Output voltage programmable from 0.59Vdc to 5.0Vdc via external resistors  No minimum load required  Fixed frequency operation  Input UVLO, output OCP, SCP, OVP  Remote On/Off (Positive logic)  Power Good Function  Parts/assembly comply with ROHS  ISO 9001, TL 9000, ISO 14001, QS9000, OHSAS18001 certified manufacturing facility Delphi D12S05020-1 Non-Isolated Point of Load OPTIONS DC/DC Modules: 4.5V~13.2Vin, 0.59V~5.0Vout, 20A The Delphi D12S05020-1 Series, 4.5V to 13.2V wide input, wide trim, single output, non-isolated point of load (POL) DC/DC converters are the latest offering from a world leader in power systems technology and manufacturing — Delta Electronics, Inc. The D12S05020-1 product family is part of the second generation, non-isolated point-of-load DC/DC power modules for the data communication applications which cut the module size by almost 50% in most of the cases compared to the first generation NC series POL modules. The D12S05020-1 product family provides an ultra wide input range to support 5V, 8V, 9.6V, and 12V bus voltage point-of-load applications and it offers 20A of output current in a vertically mounted through-hole miniature package and the output can be resistor trimmed from 0.59Vdc to 5.0Vdc. It provides a very cost effective, high efficiency, and high density point of load solution. With creative design technology and optimization of component placement, these converters possess outstanding electrical and thermal performance, as well as extremely high reliability under highly stressful operating conditions. DATASHEET DS_D12S05020-1_12022009 200 APPLICATIONS  Data Communications  Distributed power architectures  Servers and workstations  LAN/WAN applications  Data processing applications TECHNICAL SPECIFICATIONS (Ambient Temperature=25°C, minimum airflow=200LFM, nominal Vin=12Vdc unless otherwise specified.) PARAMETER NOTES and CONDITIONS D12S05020-1 Min. ABSOLUTE MAXIMUM RATINGS Input Voltage Operating Temperature Storage Temperature INPUT CHARACTERISTICS Operating Input Voltage Input Under-Voltage Lockout Turn-On Voltage Threshold Turn-Off Voltage Threshold Maximum Input Current No-Load Input Current Off Converter Input Current OUTPUT CHARACTERISTICS Output Voltage Adjustment Range Output Voltage Set Point Total output range Output Voltage Ripple and Noise Peak-to-Peak Output Current Range Output Voltage Over-shoot at Power-On Output Voltage Under-shoot at Power-Off Output DC Current-Limit Inception Over Voltage Protection Under Voltage Protection DYNAMIC CHARACTERISTICS Output Dynamic Load Response Turn-On Transient Rise Time Turn on Delay (Remote on/off) Minimum Output Capacitance EFFICIENCY Vo=0.59V Vo=0.9V Vo=1.1V Vo=1.2V Vo=1.5V Vo=2.5V Vo=3.3V Vo=5.0V FEATURE CHARACTERISTICS Switching Frequency ON/OFF Control Logic High Logic Low Power Good Delay Power Good Signal GENERAL SPECIFICATIONS Calculated MTBF Weight Airflow dependent, refer to thermal de-rating curves in Figure 28~35 Max. Units -0.3 0 -40 13.2 85 125 V °C °C 4.5 13.2 V For 5V output the input minimum is 6.5V 4.5 4.0 Vin=6.5V, Vo=5.0V, Io=20A Vin=5V, Vo=3.3V, Io=20A Vin=12V, Vo=5.0V, Io=0A Remote OFF With a 0.1% trim resistor Over load, line, temperature regulation and set point OSCON 680uF x2, 5Hz to 20MHz bandwidth Full Load, 12Vin, 5Vo Typ. 16.5 14.7 60 10 0.59 -2 -3.0 5.0 +2 +3.0 V %Vo %Vo 20 20 30 115 115 mVpk-pk A Vo mV A % % 150 99 75 45 26 22 22 mVpk mVpk mVpk mVpk mVpk mVpk mVpk 10 0 OSCON 680uF x2, Vin=12V, Turn OFF, OSCON 680uF x2, Hiccup mode Hiccup mode Hiccup mode 0.5% 100 Output step load 10A to 20A, 10A/usec Vo=5.0V, 1360µF output capacitance Vo=3.3V, 1360µF output capacitance Vo=2.5V, 1360µF output capacitance Vo=1.5V, 1360µF output capacitance Vo=1.2V, 3280µF output capacitance Vo=0.9V, 3280µF output capacitance Vo=0.59V, 3280µF output capacitance From 10% to 90% of Vo Vin=12V, Io=min-max. (With 10% of Vo) V V A A mA mA 3 1300 5 5 5000 ms ms µF Vin=12V, Io=20A Vin=12V, Io=20A Vin=12V, Io=20A Vin=12V, Io=20A Vin=12V, Io=20A Vin=12V, Io=20A Vin=12V, Io=20A Vin=12V, Io=20A 76.8 82.1 83.8 85.1 86.6 89.7 90.4 93.4 % % % % % % % % Fixed Positive logic (internally pulled high) Module On (or leave the pin open) Module Off All conditions (within 90% of Vo) Vo is outside +/-10% of Vo, set Vo is Within +/-10% of Vo,set 600 KHz 25℃, 300LFM, 80% load 1.2 0.8 6 0.4 5.0 0 6.33 8.8 V V ms V V Mhours grams DS_D12S05020-1_12022009 2 ELECTRICAL CHARACTERISTICS CURVES 95 95 90 Efficiency (%) Efficiency (%) 100 100 90 85 80 75 70 85 80 75 70 65 65 60 60 0 0 2 4 6 8 10 12 14 16 18 2 4 6 8 20 Load (A) Figure 1: Converter efficiency vs. output current (5.0V output voltage, 12V input) (%) (%) Efficiency Efficiency Efficiency (%) 95 90 85 60 60 70 6 8 10 12 14 16 18 20 0 0 2 4 6 2 4 6 8 95 90 90 Efficiency (%) Efficiency (%) 100 95 85 80 75 70 14 18 16 20 18 20 70 60 12 16 75 60 10 14 80 65 8 12 85 65 6 20 Figure 4: Converter efficiency vs. output current (1.5V output voltage, 12V input) 100 4 18 Load (A) Figure 3: Converter efficiency vs. output current (2.5V output voltage, 12V input) 2 10 Load (A) 8 10 12 Load (A) 0 16 85 90 80 85 65 75 4 14 100 100 95 95 90 75 80 70 75 65 70 60 65 80 2 12 Figure 2: Converter efficiency vs. output current (3.3V output voltage, 12V input) 100 0 10 Load (A) 14 16 Load (A) Figure 5: Converter efficiency vs. output current (1.2V output voltage, 12V input) 18 20 0 2 4 6 8 10 12 14 16 18 20 Load (A) Figure 6: Converter efficiency vs. output current (0.9V output voltage, 12V input) DS_D12S05020-1_12022009 3 ELECTRICAL CHARACTERISTICS CURVES (CONTINUED) Figure 7: Output ripple & noise at 12Vin, 5.0V/20A out Figure 8: Output ripple & noise at 12Vin, 3.3V/20A out Figure 9: Output ripple & noise at 12Vin, 2.5V/20A out Figure 10: Output ripple & noise at 12Vin, 1.5V/20A out Figure 11: Output ripple & noise at 12Vin, 1.2V/20A out Figure 12: Output ripple & noise at 12Vin, 0.9V/20A out DS_D12S05020-1_12022009 4 ELECTRICAL CHARACTERISTICS CURVES (CONTINUED) Figure 13: Control turn on at 12Vin, 5.0V /20A Ch1: Enable, Ch3: Vo, Ch2: PG Figure 14: Control turn on at 12Vin, 3.3V /20A Ch1: Enable, Ch3: Vo, Ch2: PG Figure 15: Control turn on at 12Vin, 2.5V /20A Ch1: Enable, Ch3: Vo, Ch2: PG Figure 16: Control turn on at 12Vin, 1.5V /20A Ch1: Enable, Ch3: Vo, Ch2: PG Figure 17: Control turn on at 12Vin, 1.2V /20A Ch1: Enable, Ch3: Vo, Ch2: PG Figure 18: Control turn on at 12Vin, 0.9V /20A Ch1: Enable, Ch3: Vo, Ch2: PG DS_D12S05020-1_12022009 5 ELECTRICAL CHARACTERISTICS CURVES (CONTINUED) Figure 19: Transient response, 5.0V /20A, Ch1: Vo Figure 20: Transient response, 3.3V /20A, Ch1: Vo Figure 21: Transient response, 2.5V /20A, Ch1: Vo Figure 22: Transient response, 1.5V /20A, Ch1: Vo Figure 23: Transient response, 1.2V /20A, Ch1: Vo Figure 24: Transient response, 0.9V/20A, Ch1: Vo DS_D12S05020-1_12022009 6 DESIGN CONSIDERATIONS FEATURES DESCRIPTIONS The D12S05020-1 series uses a single phase and voltage mode controlled buck topology. The output can be adjusted in the range of 0.59Vdc to 5.0Vdc by a resistor from Trim pin to ground. Enable (On/Off) The converter can be turned ON/OFF by remote control with positive on/off (ENABLE pin) logic. The converter DC output is disabled when the signal is driven low (below 0.8V). The module will turn on when this pin is floating and the input voltage is higher than the threshold. The ENABLE (on/off) input allows external circuitry to put the D12S05020-1 series converter into a low power dissipation (sleep) mode. Positive ENABLE is available as standard. With the active high function, the output is guaranteed to turn on if the ENABLE pin is driven above 1.2V. The output will turn off if the ENABLE pin voltage is pulled below 0.8V. The ENABLE input can be driven in a variety of way as shown in Figures 25. The converter can protect itself by entering hiccup mode against over current, short circuit, and over voltage condition. Unit Safety Considerations It is recommended that the user to provide a very fast-acting type fuse in the input line for safety. The output voltage set-point and the output current in the application could define the amperage rating of the fuse. Vin Vout Enable Trim GND GND Figure 25. Enable Input drive circuit for D12S05020 Input Under-Voltage Lockout The input under-voltage lockout prevents the converter from being damaged while operating when the input voltage is too low. The lockout occurs between 4.0V to 4.3V. Output Capacitance The D12S05020-1 requires minimum 1300uF output capacitor for stable operation. Power Good The converter provides an open collector signal called Power Good. The converter will sink less than 1uA as a logic high and sink at least 1mA as a logic low. A logic low must be less than 0.4V while sinking 1mA. The power good signal is pulled low when an input under voltage, output over voltage or output over current conditions is detected or when the converter is disabled by ENABLE. DS_D12S05020-1_12022009 7 FEATURES DESCRIPTIONS (CON.) Over-Current and Short-Circuit Protection Output Voltage Programming The D12S05020-1 series modules have non-latching over-current and short-circuit protection circuitry. When over current condition occurs, the module goes into the non-latching hiccup mode. When the over-current condition is removed, the module will resume normal operation. The output voltage of the D12S05020-1 series is adjusted by connecting an external resistor between the trim pin and output ground as shown Figure 26 and the typical trim resistor values are shown in Table 1. Unit An over current condition is detected by measuring the voltage drop across the MOSFETs. The voltage drop across the MOSFET is also a function of the MOSFET’s Rds(on). Rds(on) is affected by temperature, therefore ambient temperature will affect the current limit inception point. Vin Vout Enable Trim(+) Rtrim GND Output Over Voltage Protection (OVP) The converter will shut down when an output over voltage protection is detected. Once the OVP condition is detected, controller will stop all PWM outputs, turn on low-side MOSFET and pull low the PGOOD signal to prevent any damage to load. Paralleling D12S05020-1 series converters do not have built-in current sharing (paralleling) ability. Hence, paralleling of multiple D12S05020-1 series converters is not recommended. GND Figure 26: Trimming Output Voltage The D12S05020-1 series module has a trim range of 0.59V to 5.0V. The trim resistor equation for the D12S05020 series is: Rtrim()  1.18 Vout  0.59 Vout is the output voltage set point Rtrim is the resistance between Trim and Ground Rtrim values should not be less than 240Ω and shall be with 0.1% or better tolerance. Output Voltage Rtrim (Ω) 0.59V 0.9 V 1.1 V 1.2 V 1.5 V 2.5V 3.3V 5.0V open 3.83k 2.32K 1.94K 1.30K 618 435 267 Table 1: Typical trim resistor values DS_D12S05020-1_12022009 8 THERMAL CONSIDERATION THERMAL CURVES Thermal management is an important part of the system design. To ensure proper, reliable operation, sufficient cooling of the power module is needed over the entire temperature range of the module. Convection cooling is usually the dominant mode of heat transfer. Hence, the choice of equipment to characterize the thermal performance of the power module is a wind tunnel. Thermal Testing Setup Delta’s DC/DC power modules are characterized in heated vertical wind tunnels that simulate the thermal environments encountered in most electronics equipment. This type of equipment commonly uses vertically mounted circuit cards in cabinet racks in which the power modules are mounted. The following figure shows the wind tunnel characterization setup. The power module is mounted on a test PWB and is vertically positioned within the wind tunnel. The space between the neighboring PWB and the top of the power module is constantly kept at 6.35mm (0.25’’). Figure 28: Temperature measurement location* The allowed maximum hot spot temperature is defined at 125℃ D12S05020-1 Series Output Current vs. Ambient Temperature and Air Velocity @ Vin =12V, Vout =5V (Worse Orientation) Output Current (A) 25 20 Natural Convection 15 100LFM 10 Thermal Derating 200LFM 400LFM 300LFM 500LFM 5 Heat can be removed by increasing airflow over the module. To enhance system reliability, the power module should always be operated below the maximum operating temperature. If the temperature exceeds the maximum module temperature, reliability of the unit may be affected. PWB FACING PWB 0 25 35 45 55 65 75 85 Ambient Temperature (℃) Figure 29: Output current vs. ambient temperature and air velocity @Vin=12V, Vout=5.0V (Worse Orientation) D12S05020-1 Series Output Current vs. Ambient Temperature and Air Velocity @ Vin =12V, Vout =3.3V (Worse Orientation) Output Current (A) 25 MODULE 20 15 Natural Convection AIR VELOCITY AND AMBIENT TEMPERATURE MEASURED BELOW THE MODULE 10 100LFM 300LFM 200LFM 400LFM 50.8 (2.0”) AIR FLOW 5 0 12.7 (0.5”) Note: Wind Tunnel Test Setup Figure Dimensions are in millimeters and (Inches) 25 35 45 55 65 75 85 Ambient Temperature (℃) Figure 30: Output current vs. ambient temperature and air velocity@ Vin=12V, Vout=3.3V (Worse Orientation) Figure 27: Wind tunnel test setup DS_D12S05020-1_12022009 9 THERMAL CURVES (D12S05020-1) D12S05020-1 Series Output Current vs. Ambient Temperature and Air Velocity @ Vin =12V, Vout =2.5V (Worse Orientation) D12S05020-1 Series Output Current vs. Ambient Temperature and Air Velocity @ Vin =12V, Vout =1.2V (Worse Orientation) Output Current (A) Output Current (A) 25 25 20 20 15 15 Natural Convection Natural Convection 10 10 5 100LFM 300LFM 200LFM 400LFM 5 0 100LFM 300LFM 200LFM 400LFM 0 25 35 45 55 65 75 85 Ambient Temperature (℃) Figure 31: Output current vs. ambient temperature and air velocity@ Vin=12V, Vout=2.5V (Worse Orientation) 25 35 45 55 65 75 85 Ambient Temperature (℃) Figure 34: Output current vs. ambient temperature and air velocity@ Vin=12V, Vout=1.2V (Worse Orientation) D12S05020-1 Series Output Current vs. Ambient Temperature and Air Velocity @ Vin =12V, Vout =1.8V (Worse Orientation) D12S05020-1 Series Output Current vs. Ambient Temperature and Air Velocity @ Vin =12V, Vout =1.1V (Worse Orientation) Output Current (A) Output Current (A) 25 25 20 20 15 15 Natural Convection 10 Natural Convection 10 100LFM 300LFM 200LFM 400LFM 200LFM 100LFM 5 300LFM 5 0 0 25 35 45 55 65 75 85 Ambient Temperature (℃) Figure 32: Output current vs. ambient temperature and air velocity @Vin=12V, Vout=1.8V (Worse Orientation) 25 D12S05020-1 Series Output Current vs. Ambient Temperature and Air Velocity @ Vin =12V, Vout =1.5V (Worse Orientation) 55 65 75 85 Ambient Temperature (℃) D12S05020-1 Series Output Current vs. Ambient Temperature and Air Velocity @ Vin =12V, Vout =0.9V (Worse Orientation) Output Current (A) Output Current (A) 25 20 20 15 Natural Convection 10 45 Figure 35: Output current vs. ambient temperature and air velocity @Vin=12V, Vout=1.1V (Worse Orientation) 25 15 35 100LFM 300LFM 200LFM 400LFM Natural Convection 200LFM 100LFM 300LFM 10 5 5 0 0 25 35 45 55 65 75 85 Ambient Temperature (℃) Figure 33: Output current vs. ambient temperature and air velocity@ Vin=12V, Vout=1.5V (Worse Orientation) 25 35 45 55 65 75 85 Ambient Temperature (℃) Figure 36: Output current vs. ambient temperature and air velocity @Vin=12V, Vout=0.9 V (Worse Orientation) DS_D12S05020-1_12022009 10 MECHANICAL DRAWING PIN# Function 1 Vout 2 TRIM 3 GND 4 PG 5 ENABLE 6 Vin 7 6 8 SENSE+ SENSE- DS_D12S05020-1_12022009 11 D12S05020-1 SERIES MODEL LIST Model Name Input Voltage Output Voltage Output Current 5Vout OCP typical Lead Free Pin Length D12S05020-1 A 4.5V ~ 13.2V 0.59V ~ 5.0V 20A 30A RoHs 5 3.50 mm D12S05020-1 B 4.5V ~ 13.2V 0.59V ~ 5.0V 20A 32A RoHs 5 3.80 mm D12S05020-1 C 4.5V ~ 13.2V 0.59V ~ 5.0V 20A 30A RoHs 6 3.80 mm D12S05020-1 D 4.5V ~ 13.2V 0.59V ~ 5.0V 20A 30A RoHs 6 3.50 mm D12S05020-1 E 4.5V ~ 13.2V 0.59V ~ 5.0V 20A 32A RoHs 6 3.80 mm CONTACT: www.deltaww.com/dcdc USA: Telephone: East Coast: 978-656-3993 West Coast: 510-668-5100 Fax: (978) 656 3964 Email: DCDC@delta-corp.com Europe: Telephone: +31-20-655-0967 Fax: +31-20-655-0999 Email: DCDC@delta-es.com Asia & the rest of world: Telephone: +886 3 4526107 ext. 6220~6224 Fax: +886 3 4513485 Email: DCDC@delta.com.tw WARRANTY Delta offers a two (2) year limited warranty. Complete warranty information is listed on our web site or is available upon request from Delta. Information furnished by Delta is believed to be accurate and reliable. However, no responsibility is assumed by Delta for its use, nor for any infringements of patents or other rights of third parties, which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Delta. Delta reserves the right to revise these specifications at any time, without notice. DS_D12S05020-1_12022009 12